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Sheet metal refers to metal products processed into various shapes from thin sheet metal (usually no more than 6mm). These shapes may include flat, bent, stamped, and formed. Sheet metal products are widely used in various industries and fields, such as automotive manufacturing, construction, electronics manufacturing, aerospace, medical equipment, and more. Common sheet metal materials include cold-rolled steel plates, galvanized plates, aluminum plates, stainless steel plates, etc. Sheet metal products have the characteristics of light weight, high strength, corrosion resistance, smooth surface, and low manufacturing cost, so they are widely used in manufacturing various products and parts.
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Laser cutting is a widely used method of sheet metal. When a focused laser beam strikes a work piece, the illuminated area heats up rapidly to melt or vaporize the material. As soon as the laser beam penetrates the work piece, the cutting process begins: the laser beam moves along the contours, melting the material at the same time. A jet of air is usually used to blow the melt away from the cut, leaving a narrow gap between the cut section and the platen that is nearly as wide as the focused laser beam.
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Plasma cutting is a method that uses the heat of the plasma arc to achieve cutting. During cutting, the plasma arc melts the piece and uses the power of the plasma flow to remove the molten metal, thereby forming a slit. It can cut any ferrous metal and non-ferrous metal. It adopts non-transfer arc and can cut non-metallic materials, concrete, fire-resistant code, etc. Because the plasma arc is highly concentrated, the cutting speed is fast. The incision is smooth and flat, and the incision has small heat-affected zone, small deformation, and good cutting quality.
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Sheet metal bending is an effective method for manufacturing products of different shapes. It guarantees simplicity and is an effective way to formulate new products. Sheet metal bending is an operation that involves the use of force to change the shape of a sheet of metal material. This is done to obtain the ideal form or shape required for the manufacturing process. The external force used only changes the external characteristics of the sheet. However, one of the parameters of the sheet metal type such as length and thickness remains unchanged. The ductility of sheet metal further enables it to undergo a variety of forming processes.
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Stamping tool is a very simple and widely used tool. The fabricating cost is relatively low and can help save product manufacturing cost dramatically. A processing method that applies pressure to materials such as plates, strips, pipes, and profiles through punches and molds to deform the materials to obtain the desired shape and size.
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The die-casting mold is an important process equipment in aluminum massive productions. It plays an extremely important role in the smooth progress of production and the quality of castings. It's similar to plastic injection mold. A mold includes cavity, core and mold base will be set up. The mold cavity can reproduce aluminum part into certain shape and save production time and cost.
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The aluminum extrusion mold applies strong pressure to the aluminum billet placed in the mold cavity (or extrusion barrel), forcing the aluminum billet to undergo directional plastic deformation and extrude it from the die hole of the extrusion die to obtain the desired cross-sectional shape. It has overwhelming convenience and cost advantages for producing products of different or same sizes with the same cross-sectional profile.
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Metal injection molding is a high-tech technology that combines traditional powder metallurgy technology with plastic injection molding technology. It is a revolution in the molding process of small and complex parts. It uniformly mixes applicable technical powder and binder into a feed material with rheological properties, and injection molds it on an injection machine. The obtained blank is degreased and then sintered and densified into a finished product. Surface finish can also be applied if necessary. Metal injection molding breaks through the limitations of traditional metal powder molding processes in product shape. At the same time, plastic injection molding technology can be used to produce products with complex shapes in large quantities and with high efficiency. Parts: such as various external grooves, external threads, tapered outer surfaces, cross through holes, blind holes, recesses, key pins, stiffened ribs, surface knurling, etc.
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